Ke alakaʻi o ka hoʻomohala ʻana i ka Pepa Epoxy Kūʻē Uila
2022-09-08
1. ʻewlelo Hoʻākāka
Hoʻohana nui ʻia ka pepa epoxy 3240 ma ke ʻano he mea hoʻokaʻawale i nā lako electromechanical ma muli o kona mau waiwai mechanical a me ka uila kiʻekiʻe, ka haʻahaʻa o ka omo wai, ke kala māmā, nani a maʻemaʻe. Eia nō naʻe, me ka hoʻomohala ʻana o ka ʻoihana kaʻa, ua kau ʻia nā koi kiʻekiʻe no ka hiki o nā mea hoʻokaʻawale ke hoʻololi i nā ʻano ʻino, a ke lilo nei ka pōʻino o nā kaha leaka i mea maopopo loa. No laila, he mea nui loa ka hoʻomohala ʻana i kahi papa epoxy me ke kūʻē ʻana i nā kaha uila.
E like me ke kūlana o kēia manawa o ka papa epoxy F-grade home, bisphenol A epoxy blade DS curing system e hoʻohana nui ʻia. Ma kēia kumu, ua hoʻomaopopo ʻia ʻo ka alicyclic epoxy resin he mau waiwai uila kiʻekiʻe kiʻekiʻe a me ka index resistance trace uila, a he ʻokoʻa loa ia mai ka bisphenol A epoxy resin i ka hana kemika a me ka hana. Hoʻoholo kona ʻano kemika i ka haʻahaʻa o ka hana pane ma mua o ka bisphenol A epoxy resin. I ka hana ʻana me nā amine, ʻoi aku ka lohi o ka wikiwiki o ka epoxide alicyclic. No laila, ua mākaukau e hoʻololi i kahi ʻāpana o ka bisphenol A-type epoxy me ka epoxy alicyclic, a hoʻoponopono iā ia ma ke kumu o ke kaʻina hana, e hoʻohui i nā accelerants e hoʻoponopono i ka manawa gelation o ka resin.
2. Hoʻokolohua
a) Hoʻohui ʻia o ka epoxy resin e hiki ke kū i ka uila
i. Mea waiwai
E-44 epoxy resin, huahana hana; Alicyclic epoxy resin, nā huahana ʻoihana; 4.4-diaminodiphenyl benzene, huahana hana; Toluene / waiʻona i hui pū ʻia me ka mea hoʻoheheʻe, huahana ʻoihana; Mea hoʻokē, reagent.
ii. Koho Pahu
Lakiō waiwai (E-44 / alicyclic epoxy resin) | CTI o ka pepa laminate |
7/1 hakina nui | 300 |
6.5/1 hakina nui | 375 |
6/1 hakina nui | 425 |
5/1 hakina nui | 550 |
≤4.5/1 hakina nuipa | 600 hala |
iii. Kaʻina hana synthetic
E hoʻohui i ka E-44 epoxy resin, alicyclic epoxy resin a me DDS i loko o ka ipu hao e like me ke ʻano, wela a hoʻoulu. Ma hope o ka pane ʻana i kahi mahana no kekahi manawa, hoʻohui i ka polyphenylene, hoʻoponopono i ka manawa gelation me kahi mea hoʻolaha e hoʻokō i ka waiwai i ʻōlelo ʻia o nā koi ʻenehana, hoʻohui i ka waiʻona toluene i hui pū ʻia, ʻoluʻolu, kānana a me ka puʻupuʻu e loaʻa ai kahi hopena uila epoxy resin. .
iv. Nā waiwai resin
E nānā i ka Papa 1 no nā kuhikuhi kikoʻī hana maʻamau o ka hoʻoheheʻe epoxy resin pale uila
Nā waiwai hoʻonā resin
hana Hoʻolohe | Index |
Keʻano | ʻO ka wai aniani melemele |
Viscosity, s | 20 ~ 40 |
Maʻiʻo paʻa, % | 60 ~ 70 |
Ka manawa hana, min | 5 ~ 10 |
ʻO ka manawa mālama o ka epoxy resin epoxy kūpaʻa i ka lumi lumi he 7 mau lā ma ke ana wela. Inā ʻoi aku ka nui o ka manawa mālama, hiki ke hoʻohana ʻia inā aia ka manawa gelation i loko o ka pae.
b) Ka hoʻomākaukau ʻana i ka lole aniani epoxy prepreg me ke kūʻē ʻana i ke ala uila
Hoʻopili ʻia ka lole aniani manuahi alkali i mālama ʻia me ka hui hui ʻana me ka epoxy resin solution, a ua hoʻomākaukau ʻia ka prepreg ma ka mīkini hoʻohālikelike kū i ka hopena pālua e like me nā kūlana kaʻina: 1.0m/s ~ 5.0m /s; Ka wela o ka hale kiaʻi: 100 ℃ ~ 160 ℃.
E nānā i ka Papa 2 no nā papa kuhikuhi hana o prepreg
Nā waiwai o prepreg
hana Hoʻolohe | Index |
Keʻano | canary melemele |
Maʻiʻo resin % | 40 ± 5 |
Maʻiʻo resin soluble % | ≥90 |
Maʻiʻo lauwili % | ≤2 |
c) Hoʻomākaukau i ka laminate lole aniani
E ʻoki i ka prepreg i ka nui i makemake ʻia, e kau iā ia e like me nā koi kaʻina hana, e hoʻopaʻa i nā ʻaoʻao ʻelua me nā papa kila kila, e hoʻohana i ka mea hoʻokuʻu patented a i ʻole ke kiʻiʻoniʻoni o kā mākou hui e hoʻopau, pad pepa a me ka pā hao, a laila e hoʻouna aku i ka paʻi mua ʻia. E nānā i ka Papa 3 no nā kūlana hana kaomi
Kaʻina kaomi laminate
Hoʻokumu | Ke kī ʻana wela | ||||
mahana ℃ | puʻuwai MPa | manawa Min | mahana ℃ | puʻuwai MPa | manawa Min |
100 ~ 150 | 1 ~ 8 | 30 ~ 90 | 180 ± 5 | 8 | 120 |
Ma hope o ke kaomi ʻana a hoʻoheheʻe ʻia e like me ke kaʻina hana i luna a hoʻomaha ʻia i lalo o 50 ℃, hiki ke loaʻa ka Epoxy Glass Sheet.

3. Ka hopena a me ke kūkākūkā
a) Heat kū'ē o ka uila meheu epoxy aniani lole laminate
Ke hoʻohana nei kā mākou hui iā Netzsch (model: dsc200f3) mai Kelemānia e hoʻāʻo i ka Tg o ka pauka laminate ma o ka calorimetry scanning differential (DSC). ʻO ka Tg he 160 ~ 170 ℃, a ʻo ka helu wela o ka resin he 177 ℃ i helu ʻia e like me ka ʻikepili wikiwiki o ka wela wela. No laila, hiki ke hoʻohana ʻia kēia laminate e like me ka papa insulation material
b) Mechanical a me nā waiwai uila o ka papa epoxy pale uila
Hōʻike ʻia nā waiwai electromechanical o ka laminate ma ka Papa 4. ʻO nā helu helu helu ma ka Papa 4 ʻo ia nā ʻenehana loea o epgc306 ma iec60893-3-2. Hiki ke ʻike ʻia mai kēia papa ʻaina i nā mea i ana ʻia a pau i nā koi kuhikuhi.
Nā waiwai mechanical a me nā uila o ka Epoxy Glass Sheet me ke kū'ē'ē i nā kaha uila
Inoa kuhikuhi | Waiwai helu | Waiwai i ana ʻia | |
Ka ikaika piʻo ʻana o ka ʻāpana kū pololei, MPa | ʻAno maʻamau | ≥340 | 556 |
155 ± 2 ℃ | ≥170 | 289 | |
Ka ikaika o ka hopena o ka papa like (longitudinal, kākoʻo maʻalahi, notch), KJ/m^2 | ≥33 | 52 | |
ʻO ka ikaika uila papa kū pololei (90 ± 2 ℃ i ka ʻaila), MV/m | 11.8 | 17 | |
Ka helu poho dielectric (50Hz) | ≤0.04 | 0.021 | |
Paʻa mau dielectric (50Hz) | ≤5.5 | 4.8 | |
ʻO ke kūpaʻa ʻana ma hope o ka hoʻokomo ʻana i ka wai, Ω | ≤5.5*10^10 | 3.2*10^13 | |
Ke hoʻohālikelike ʻia me ka index trace electric, V | 600 | Pass | |
Hōʻike wela, ℃ | ≥155 | 177 | |
Ka hoʻoheheʻe wai (2mm sheet), Mg | ≤20 | 12 | |
c) Ka hopena o ke kaʻina hana ma luna o nā waiwai o nā laminates
ʻO ka hana o ka Epoxy Laminate Sheet e hilinaʻi mua ʻia i ka hana o ka matrix resin. Ma lalo o ka matrix resin a me nā mea hoʻoikaika i hoʻoholo ʻia, he mea nui ka mahana, ka manawa a me ke kaomi i ka hana o nā laminates. I ka hui pū ʻana me nā lako a me nā kūlana hana o ka hui, ua ʻimi ʻia a hōʻuluʻulu ʻia kahi hoʻonohonoho o nā ala hana kaomi no ka hana ʻana i nā laminates kiʻekiʻe, kahi e hana ai i nā palapala hana a hōʻoia i ke kūpaʻa o ka maikaʻi o ka huahana o nā kikoʻī like ʻole.
4. Panina
He kiʻekiʻe ka mīkini a me nā waiwai uila i ka uila trace resistant epoxy glass cloth laminate, a he kiʻekiʻe kiʻekiʻe o ka uila trace resistance. He kūpono ia no nā ʻāpana hana insulation a me nā ʻāpana mechanical i ka papa F motors a me nā lako uila. He kūpono no ka wela kiʻekiʻe, ka haʻahaʻa, ka pollution a me nā wahi ʻino ʻē aʻe. ʻO ka papa kuhikuhi hana holoʻokoʻa o ka laminate e hui me ka ʻenekini ʻenehana o epgc306 ma iec60893-3-2. I kēia manawa hiki ke hana nui ʻia me nā pono waiwai maikaʻi.
